This is the final version of the current design phase. I am not planning any additional tweaks in the near future.
This alteration was developed for a Wen rotary tool to flatten the jagged edge of a fire-resistant polycarbonate panel. The panel, which was manually cut with hand saws due to necessary design changes and the unavailability of local cutting services, is intended to enclose a Bambu Lab A1 printer. There are larger panel pieces that must be adjusted. A different method will be used to cut them. Fitting these panels is the next-to-last step in the enclosure project.
The project is finished. This model is offered as a resource for others to use and modify freely.
Notes:
- I used angle brackets and screws to attach the assembly to a 16″ L x 5.25″ W x .75″ D wooden board.
- No designated holes for screws and bolts are in the assembly. I drilled holes in the saw table legs. I used an awl to make pilot holes in the rotary tool block. An infill of 20% (PLA+ filament or similar) is sufficient for holding 4 mm screws in place.Bolts and flange nuts were used to attach the saw table to a bracket, securing it to the wood.
- Parts were printed on a Bambu Lab A1 printer using Inland PLA+ Black. Supports were needed for the rotary tool block windows and the lower section of the vent protector.
- I used .25″ twill tape to tie down the rotary tool.
- Saw blade used: 44mm x 0.8 x 6.35 x 72T HSS 20000 RPM






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